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Derma Protect + Innovation GmbH
Division Metalworking

Siemensstrasse 6
88048 Friedrichshafen
Germany
Tel.: +49 (0)7541-591224
Fax: +49 (0)7541-591225

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dpi Metalworking® is always endeavored to adapt the delivery program to the latest developments in the field of metalworking. Specialties, not only for machining, but also for peripheral processes in metalworking, can be found in this section.

If you have a problem in your company and have not found a suitable fluid yet, ask our specialists, maybe we already have a solution for you, or we will develop it together with you
 
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UNImate Aerosol + UNImate liquid

UNImate establishes a new product family of metalworking fluids which consistently focuses on environmental protection, the user's health, highest functionality, process reliability and an optimal cost-benefit ratio!

Unimate is an oil-free, biodegradable, water-soluble, skin- and environmentally friendly metalworking fluid for use in manual metalworking processes.

UNImate is a revolutionary product for a wide range of applications, especially for manual machining of a wide variety of metals. These include hardened steel, iron, titanium, copper, brass, aluminum and many others.
The unique composition provides excellent performance even under extreme conditions, with very little smoke and odor, as well as absolute safety for people and the environment. The technical superiority to most oil- or ester-based cutting oils or pastes has been found in numerous tests. UNImate is used for drilling, boring, cutting, milling, tapping, forming and many other applications.

  • UNImate is based on natural raw materials, non-toxic to the skin and the respiratory tract of the user. Also in case of accidental ingestion there is no danger to the health of the persons concerned.
  • UNImate does not contain oil, chlorine, silicone, resin, acid or volatile hydrocarbons (VOC).
  • UNImate is water soluble and 100% biodegradable.
  • UNImate develops only slight odor and smoke even under extreme loads.
  • Workpieces and machines can be cleaned by simply wiping them with a cloth or with water (working time and cost savings, environmental protection).
  • The waste generated during processing must not be stored and disposed of as hazardous waste.
  • Depending on the material, the performance in extreme applications is 100% - 200% above conventional products.
 
 
 
 

ISOmist® + ISOmist®09

ISOmist® is a special metalworking fluid for minimal quantity lubrication (MQL), for fine atomization for the high-speed cutting, grinding and cutting. It has extremely good lubricating properties and can be used for the machining of almost all metals including special steels, chrome and nickel alloys, titanium, Hastelloy, copper, brass, aluminum and many others. The product is preferably used where high demands are placed on surface quality as well as on process reliability.

ISOmist® convinces with further good features:
•    100% water soluble
•    biodegradable
•    free of solvents, oils, chlorine and other substances that are hazardous to the environment and to the health of employees
•    produces minimal fog and is otherwise practically odorless
•    approved according to "Boeing Specification BAC 5008 12.1 to 12.5" and thus approved for use in the aircraft industry.
•    It is not a burden on the machine and the environment
•    No dangerous goods

ISOmist®09 is a metalworking fluid for minimal quantity lubrication (MQL) especially for "steady rest lubrication" during roll grinding, fine atomizing for HighSpeedCutting, grinding and cutting. It dissolves completely into other cooling lubrication systems on water basis without affecting it. It is, for example, perfectly compatible with our grinding solutions SGF®03 and SGF®03 BM. If too much applied fluid gets into the circuit of the grinding water, it is not affected or lowered in the pH value. The fluid is completely dissolved.

ISOmist®09 It has extremely good lubricating properties and can be used for the machining of almost all metals including special steels, chrome and nickel alloys, titanium, Hastelloy, copper, brass, aluminum and many others. The product is preferably used where high demands are placed on surface quality as well as on process reliability.

Practical experience has shown that residues of ISOmist®09 on the surface of workpieces, have no impairment during subsequent welding or even painting, in most cases the belated "washing" can be waived (cost reduction).

ISOmist®09 convinces with further good features:
•    100% water soluble
•    biodegradable
•    free of solvents, oils, chlorine, phosphorus and other substances that are hazardous to the environment and to the health of employees
•    produces minimal fog and is otherwise practically odorless
•    approved according to "Boeing Specification BAC 5008 12.1 to 12.5" and thus approved for use in the aircraft industry.
•    It is not a burden on the machine and the environment
•    No dangerous goods
 


UNIglide®

UNIglide® is a universal metalworking lubricant for very high requirements, which is based on special synthetic lubricants with added Teflon components.

UNIglide® convinces with its special properties. It has an enormous penetration force (penetrating oil properties) which makes working with the product very fast and efficient. It can be used with almost all materials and seals are generally not corroded. A useful helper, also in tool conservation (corrosion protection) on machine tools.

UNIglide® slows corrosion in humid environments, in particular in cases of possible contact corrosion conditions. It can be used as a metalworking fluid for almost all materials and applications, such as drilling, milling, turning, etc. 

 

UNIglide®USP

UNIglide®USP is a food-safe lubricant, which has been produced on the basis of a medical white oil of the highest purity and quality. For better and more uniform application to the surfaces a solvent was added to  UNIglide®USP which volatilizes after application. The remaining UNIglide®USP on the surface is food grade and absolutely harmless to health and biodegradable.

The solvent used is easily inflammable, so it must be ensured that there is no open fire or even a different ignition source in the immediate vicinity (no smoking). It is also important to ensure that the work area in which the product is used is well ventilated. Corresponding identifications are indicated on the container label.

UNIglide®USP is used as a lubricant, surface protection and / or corrosion protection in the food and cosmetics industry as well as in general mechanical engineering and its tool making. UNIglide®USP leaves a thin but effective lubricating film on the sprayed surface. The applied lubrication film is not water-soluble and can only be completely removed by special solvents. Of course, the lubrication film is subject to a continuous wear and must be renewed regularly. Our experience has shown that a weekly renewal of the lubrication film is sufficient. A particularly heavy usage demands an individual handling.
UNIglide®USP is designed for manual application. The amount to be used depends on the required lubrication film or corrosion protection.
 

ES256 Entschäumer

ES256 is a highly effective defoamer for circulating coolant circuits in metal working. Foam usually develops due to strong mechanical swirling when the liquid medium is heavily stressed by high-pressure pumps or when centrifuges are used to recover chips or the fine filtration of abrasive particles.
In principle, our SGF® and SMF® products are designed and developed in such a way that, when used correctly, no "defoamer" is usually needed! Even with high pressure applications up to 200 bar or microfiltration, our fluids are foam-free. However, the internal defoaming mechanism of the fluids can be adversely affected by drag-out and insufficient re-dosing.

ES256 is silicone-free, free of anionic surfactants, and does not adversely affect subsequent processes such as electroplating, varnishing or other surface treatments.
 

SC66 – hochalkalisches Reinigerkonzentrat

Detergent concentrate for the production of cleaning agents for parts cleaning in metal working (both for manual and for automatic cleaning), as well as cleaning agents for machine and plant cleaning and industrial cleaning.
As a rule, detergents are used with tap water, but special applications require an approach with dematerialized water.
For ultrasonic applications, detergents must always be used with dematerialized water.

SC66 is an aqueous, highly alkaline industrial cleaner for the cleaning of open or closed circulating cooling systems of metal working machines. SC66 is used for optimum removal of residues of cooling lubricant emulsions and metal working solutions. The cleaning solution is not a disinfectant or biocide and must not be added to the cooling lubricant or coolant solution, unlike the "system cleaners" on the market.

M1 – Machine Cleaner

M1 Machine Cleaner is a solvent-free, non-combustible, biologically compatible, universal machine and part cleaner with unique abilities and characteristics. M1 not only solves stubborn, dried and resinous impurities without corrode the varnish, but is particularly suitable for cleaning and removing oil, tar, ink contaminantions, combustion residues of vegetable / organic oils and fats.
 
The M1 machine cleaner can also be used for the cleaning of aluminum, stainless steel as well as plastics and is also used in building maintenance, cleaning of buildings as well as in household cleaning (can also be used in floor cleaning machines).
 

Additive for lime elimination – Ke X392

Ke X392 is a highly active additive for the removal of lime scale and for the cleaning of plants and equipment in the metalworking and chemical industries.
Ke X392 is an incrustation preventer, among others at CaCO3 and Mg(OH)2. The product has good dispersing properties. It facilitates the control of deposits between cleaning cycles and can also bring existing deposits in solution..